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How to Build Tile Kitchen Cabinet Tops

Tile countertops are popular with many homeowners. Homeowners love these countertops because they can be installed as a DIY project in just a weekend or two. The countertops are also easily customized to specific home styles, are inexpensive to build and last a long time. Building a tile kitchen cabinet top is not difficult, but there are a lot of steps involved in the process. Because you are working with tile, there is a lot of waiting between these steps while the countertops cure.

Things You'll Need

  • Screwdriver
  • Measuring tape
  • Pencil
  • ¾ inch plywood sheets
  • Circular saw
  • Screws
  • 2-by-4-inch blocks (as needed)
  • Wood glue (as needed)
  • Cement backer board
  • Utility knife
  • Fiberglass mesh tape
  • Thin set mortar
  • Notched trowel
  • Tile
  • Tile spacers
  • Tile saw
  • Vacuum
  • Grout
  • Grout float
  • Grout sponge
  • Dry rag
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Instructions

    • 1

      Unscrew and remove the existing countertop from the cabinets with a screwdriver. Work carefully not to damage the countertop so that you can use the countertop as a template for the new tile countertop.

    • 2

      Measure, mark and cut the three-quarter-inch plywood base for the cabinet top. Use the measurements from the existing countertop to do this. Cut the plywood with a circular saw. Screw the plywood base to the cabinet blocks just inside the cabinets. If your cabinets do not have blocks, you will need to cut small blocks from a 2-by-4 board and glue them to the inside of your cabinets with wood glue.

    • 3

      Transfer the same measurements you used on the plywood to a cement backer board with a pencil. Score one side of the cement backer board with a utility knife and snap the backer board from the other side. Screw the cement backer board into the plywood with exterior grade screws and a screwdriver. Cover any gaps between cement backer board pieces with fiberglass mesh tape. Spread thin set mortar over the mesh tape with a trowel. Give the mortar 24 hours to dry.

    • 4

      Find a layout for the tile that you like. Arrange the tile on the top of the cement backer board base until you are happy with the layout. Make sure you place tile spacers between the tiles to account for grout lines. Mark the starting spot for the tile layout on the cement backer board with a pencil.

    • 5

      Install the tile on the cement backer board. Spread thin set mortar with a notched trowel. Begin at the marked starting point and spread small sections of mortar at a time. Press the tiles into the mortar and place tile spacers between the tiles. Use a tile saw to cut the tiles to size. Give the mortar 24 hours to set up prior to grouting.

    • 6

      Pull the tile spacers from between the tiles. Remove any excess dried mortar between the tiles with a utility knife. Vacuum the countertop to remove debris and dried pieces of mortar.

    • 7

      Scoop a small amount of grout onto a rubber grout float. Spread the grout over the countertop tiles in a diagonal motion. Fill the tile joints and then remove the excess grout from the tiles with the float. Wait 20 minutes for the grout to set up and then use a damp grout sponge to wipe away grout from the tile tops. Allow the grout to dry overnight. Use a dry rag to buff the grout residue from the tile.