How to Make a Wooden Hockey Stick

Materials and Tools:

- Hardwood blank (commonly hickory, ash, or maple)

- Wood glue

- Dowel rod (about 2 feet in length)

- Sandpaper (80-grit, 120-grit, and 220-grit)

- Hand saw or bandsaw

- Power sander (optional)

- Drill with bits (for dowel hole and blade pocket)

- Chisels (flat and gouge)

- Rasp

- Hockey stick blade

Step 1: Shape the Blank

- Start with a rectangular hardwood blank.

- Use a hand saw or bandsaw to cut the blank into the desired shape. The traditional shape is a gradual curve from the blade end to the top of the stick.

Step 2: Drill Holes

- For added durability, we'll be inserting a dowel rod into the handle. Determine the center point of the handle and drill a 1/2-inch hole through the thickness.

Step 3: Create the Blade Pocket

- The blade pocket is where the hockey blade attaches to the stick. Using a flat chisel, carefully carve a slightly angled groove about 1-2 inches deep where the blade will fit. Make sure the groove is wide enough to accommodate the neck of the blade.

Step 4: Insert Dowel Rod

- Apply wood glue inside the hole drilled earlier. Insert the dowel rod securely into the handle. This dowel provides additional strength to the stick.

Step 5: Curve the Stick

- If desired, you can give your stick a slight curve. Place the stick over a heating element (such as a campfire, heater, or hair dryer) to soften the wood. Be cautious not to burn the wood. Once softened, carefully bend the stick into a curve.

Step 6: Shaping and Sanding

- Use the rasp and chisel to refine the shape of the stick. Carve out the handle and neck, and make sure there are no sharp corners.

- Begin sanding with 80-grit sandpaper to remove any rough spots and shape the stick further. Follow with 120-grit and then 220-grit sandpaper for a smooth finish. For better efficiency, you can use a power sander.

Step 7: Attach the Blade

- Apply a thin layer of wood glue to the neck of the hockey blade.

- Insert the blade into the blade pocket on the stick. Make sure it fits snugly.

- Clamp or tie the blade in place and allow the glue to dry completely.

Step 8: Final Touches

- Once dry, remove any excess glue and sand the blade attachment area to ensure a seamless finish.

- Apply a sealant or varnish of your choice to protect the wood and enhance the appearance of your stick.

Step 9: Enjoy Your Creation

- Congratulations on making your very own wooden hockey stick. Test its performance and take pride in your craftsmanship!

Remember that crafting a wooden hockey stick can take time and practice, so be patient with yourself and have fun in the process.