How to Convert a Lawn Mower Handle to a Folding Handle

One space-saving advantage on push-style lawnmowers is a folding handle. Manufacturers usually offer this feature standard with all their newer models, but many older model lawnmowers came with rigid handles that are less compact and often take up more storage area. However, using improvised techniques, a few tools and basic do-it-yourself skills, you can convert the old rigid handle on your mower into a folding handle in about an hour.

Phillips screwdriver
Flathead screwdriver
Measuring tape
Metal scribe
Tubing cutter
Helper
Level
1 bolt, 1/2-by-3 inch
Hammer
2 pairs vise-grip pliers
Drill
Steel drilling bit, 1/4 inch
2 bolts, 1/4-by-1 1/4 inches
2 lock washers, 3/16 inch
2 wing-nuts, 1/4 inch

Instructions

- 1
  Remove the throttle control clamp screws on the lawnmower handle using the appropriate screwdriver. Turn the screws counterclockwise.
- 2
  Measure the distance from the top of the mower handle down on either side to the handle mount brackets on the frame of the mower using a measuring tape. Mark the center between the two points on the handle using a metal scribe.
- 3
  Measure 3 inches up from the center mark on either side of the handle and scribe a line across the surface.
- 4
  Cut each side of the handle at the 3-inch mark using a tubing cutter and remove the severed upper section.
- 5
  Position the upper section on a hard surface. Have a helper hold the section upright on one side, maintaining the position using a level.
- 6
  Set a 1/2-by-3-inch bolt on the top of the handle tubing that is on the surface. Place the head of the bolt against the open end of the tubing. Strike the bolt with the hammer to create an indent in the tubing.
- 7
  Repeat Steps 5 and 6 on the opposite side of the handle.
- 8
  Install the indented upper section over the handle’s lower section. Clamp the sections together using vise-grip pliers.
- 9
  Drill a 1/4-inch hole on each side of the handle approximately 1-1/2 inches up from the end of the indented tubing. Use a drill with a 1/4-inch steel drill bit.
- 10
  Install a 1/4-by-1 1/4-inch bolt through each side of the handle followed by a 3/16 lock washer and a wing nut. Tighten the wing nuts clockwise by hand.
- 11
  Remove the vise-grip pliers from each side of the handle.
- 12
  Replace the throttle control onto the handle and tighten the clamp screws clockwise with a screwdriver.

How to Restore an Old John Deere Lawn Mower

How to Remove the Air Shroud on the Kohler CV15 Engine

Lawn Mowers