Tools and Materials:
- Cast iron pipe
- PVC pipe
- Fernco coupling (a flexible rubber coupling with stainless steel clamps)
- Hacksaw or PVC cutter
- Sandpaper
- Primer and cement for PVC pipes
- Adjustable wrench
- Rubber mallet (optional)
Safety Precautions:
- Always wear safety goggles to protect your eyes during cutting and assembly.
- Work in a well-ventilated area, as some materials and adhesives may have strong fumes.
Instructions:
1. Cut the Pipes:
- Cut the cast iron pipe to the desired length using a hacksaw or an appropriate pipe cutter.
- Cut the PVC pipe to the desired length using a PVC cutter or a hacksaw.
2. Clean the Cut Ends:
- Sand the cut edges of both pipes to remove any sharp edges or burrs. This will help ensure a proper fit for the Fernco coupling.
3. Assemble the Fernco Coupling:
- Place the Fernco coupling over the spigot end of the cast iron pipe, ensuring that the coupling's stainless steel clamps are positioned in the middle of the coupling.
- Slide the PVC pipe into the other end of the Fernco coupling.
4. Tighten the Clamps:
- Using an adjustable wrench, tighten the stainless steel clamps until they are snug against the pipes. Ensure the clamps are evenly tightened to create a watertight seal.
5. Apply Primer and Cement to PVC Pipe:
- Apply a thin layer of primer to the outer surface of the PVC pipe where it will fit inside the Fernco coupling.
- Apply a generous layer of PVC cement to the primed area.
6. Insert the PVC Pipe:
- Insert the PVC pipe into the Fernco coupling, pushing it firmly in until it bottoms out.
- Hold the PVC pipe in place for a few seconds to allow the cement to set initially.
7. Let the Cement Cure:
- Allow the PVC cement to cure according to the manufacturer's instructions before subjecting the pipes to water pressure. The curing time may vary from several minutes to a few hours.
Optional Step:
-If the cast iron pipe is heavy or difficult to work with, you can use a rubber mallet to gently tap the Fernco coupling into place and ensure a tight fit between the pipes.
Remember, if you are working on a plumbing system, it's always a good idea to follow any local plumbing codes and regulations or consider consulting with a qualified plumber if you are unsure about any aspect of the connection process.
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