How to Make a Sidelight for Door

Materials and Tools:

- Clear tempered glass (size determined by measurements)

- Wood for sidelight frame (typically pine or similar wood)

- 1-inch wood screws

- Wood glue

- Sandpaper

- Measuring tape

- Level

- Circular or miter saw

- Safety goggles

- Drill

- Screwdriver

Step 1: Measure the Door Frame

- Measure the height and width of the space where you want to install the sidelight. Make sure to take accurate measurements to ensure a proper fit.

Step 2: Build the Sidelight Frame

1. Cut the wood into the desired lengths for the sidelight frame. Usually, it consists of two vertical pieces and one horizontal piece.

2. Assemble the frame by joining the pieces together using wood glue and 1-inch wood screws.

3. Let the glue dry completely before proceeding.

Step 3: Prep the Sidelight Frame

1. Sand the sidelight frame to smooth out any rough edges.

2. Apply a coat of primer and let it dry according to the manufacturer's instructions.

Step 4: Attach the Frame to the Door

1. Position the sidelight frame in place next to the door.

2. Drill pilot holes through the frame and into the door frame. Make sure the holes are deep enough to accommodate the wood screws.

3. Secure the sidelight frame to the door frame using 1-inch wood screws.

Step 5: Secure the Glass

1. Apply a thin layer of silicone sealant around the inside perimeter of the frame where the glass will sit.

2. Carefully place the glass into the frame, ensuring it is evenly seated on the sealant.

3. Apply additional sealant around the edges of the glass to create a watertight seal.

Step 6: Secure the Glass

- Let the sealant dry completely, as per the manufacturer's instructions, before handling the door or exposing it to the elements.

Note: For increased stability and aesthetics, you can apply decorative molding or trim around the perimeter of the sidelight frame.

Installing a sidelight requires precision and safety precautions. If you're not comfortable with DIY projects or handling glass, consider enlisting the help of a professional glass and door expert.